The vertical high-efficiency energy-saving copper melting furnace is amelting equipment designed and researched by our company based on the needs ofdomestic low oxygen copper rod continuous casting and rolling production, andabsorbing foreign technology. It uses clean energy sources such as liquefiedpetroleum gas and natural gas as fuel to continuously melt electrolytic copperinto low oxygen copper water. It is a copper melting equipment for theproduction of low oxygen copper rods, copper strips, and other continuouscasting and rolling systems.

 

Design data

1. Power supply: AC 380V ± 10%,50Hz ± 1.5Hz, three-phase five wire system

Equipment installed power
16T/h vertical copper melting furnace	110KW/2.2KW (cooling fan)/7.5KW (water pump)
Loading and mechanism	22KW
8T tilting insulated copper furnace	15KW/5.5KW（hydraulic）
Flow channel	22KW

2. Fuel supply:

 

Total installed capacityand backup power supply

According to the equipmentconfiguration, the installed capacity of the entire production line is requiredto be no less than 1500KVA (fan, crane, oil cylinder, valve control, rollingmill, etc.).

(Backup generator 1000KW(including power factor compensation device, used for cooling crystallizer) andother supporting equipment outside the furnace, provided by the user)

 

Technological process

When primary electrolyticcopper is the main raw material:

First level electrolyticcopper or first level scrap copper → vertical furnace → insulation furnace & flow channel → casting pot → five wheel continuous casting machine → front traction device → rolling shear machine → straightening and corner removal machine → feeding device → two roll continuous rolling machine → copper rod reduction cooling system → wax coating device → rear traction device → hydraulic ring closing device → hydraulic packaging

 

Composition andstructural characteristics of smelting equipment

 

1. Brief technicaldescription:

The vertical high-efficiencycopper melting furnace and premixed combustion system use clean energy such asliquefied petroleum gas and natural gas as fuels, and are the preferred coppermelting equipment for producing low oxygen copper rods, copper strips, andother continuous casting and rolling systems.

 

2. Equipmentcomposition and characteristics:

Structuralcomposition: including vertical furnace feeding system, vertical meltingfurnace system, insulation furnace system, flow channel system and slag removaltank, premixed combustion system, etc.

Performancecharacteristics: fast melting speed, lowest operating cost, high-qualityproduct quality, ability to operate continuously for a long time, the samelatest technology as world-renowned products, stable oxygen content in copperliquid, and easy control.